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AEROSPACE • DEFENSE • INDUSTRIAL

Precision Grinding
Where Geometry Matters

Duval Precision Grinding is a grinding-first machine shop specializing in tight-tolerance finishing for assemblies where fit, alignment, and surface integrity define performance — not just size on a print.

±0.0001 in capability 8 µin Ra finishes Inspection-driven verification Aerospace & defense ready
Engineering-first
Datum strategy, functional surfaces, and verification planning.
Consistent outcomes
Process control built around the characteristics that drive function.
Capability Snapshot
±0.0001 in
Size / Geometry Targets
8 µin Ra
Surface Finish
Coated / plated grind-to-size support
Prototype to production workflows
Inspection reporting available on request
INTERNAL DIAMETER (ID) GRINDING

Internal Diameter Grinding for Functional Bores

ID grinding is used when bore geometry controls fit, sealing, alignment, and rotating performance. We plan the process around the functional datum strategy so the results perform in assembly — not only on the CMM.

Typical Parts

  • Bushings, sleeves, liners
  • Bearing bores and seats
  • Valve body / hydraulic bores
  • Precision housings

Controlled Characteristics

  • Size, taper, and straightness
  • Roundness and cylindricity
  • ID to OD concentricity / coaxiality
  • Surface finish for sealing and wear
ID Grinding Capability
Max Diameter10 in
Max Length10 in
Finishto 8 µin Ra
Toleranceto ±0.0001 in
MaterialsAny
Final capability depends on geometry, datum strategy, and inspection requirements.
OUTER DIAMETER (OD) GRINDING

Outer Diameter Grinding for Runout & Surface Integrity

OD grinding is essential for shafts, journals, and cylindrical features where runout and finish drive fatigue life, bearing performance, and assembly smoothness.

Typical Parts

  • Shafts and journals
  • Pins, rollers, spindles
  • Between-centers cylindrical parts
  • Repair and salvage grind-to-size

Common Controls

  • Total Indicator Runout (TIR)
  • Cylindricity and straightness
  • Concentricity to datum bores
  • Post-plating / coating cleanup
OD Grinding Capability
Diameter Range0.009 – 18 in
Max Swing90 in
Finishto 8 µin Ra
Toleranceto ±0.0001 in
Great for runout-critical assemblies and fatigue-sensitive journals.
ROTARY FACE GRINDING

Rotary Face Grinding for Flatness & Parallelism

Rotary face grinding controls the surfaces that drive stack-up height, sealing, and thrust performance — ideal for thickness uniformity across volume runs.

Typical Parts

  • Spacers and shims
  • Thrust washers
  • Seal faces
  • Stack-up critical components

Controlled Characteristics

  • Flatness
  • Parallelism
  • Thickness variation
  • Surface finish for sealing
Rotary Face Focus
Primary ControlFlatness
Best ForStack-ups
OutcomeConsistent thickness
Bring functional surfaces and stack-up requirements — we’ll align inspection to what matters.
BEVEL GEAR GRINDING

Bevel Gear Grinding for Contact Pattern & Reliability

Bevel gear grinding refines tooth geometry to improve load distribution, noise characteristics, and service life in critical power transmission systems.

Supported Gear Types

  • Hypoid gears
  • Spiral bevel gears
  • Zerol gears
  • Matched gear sets

Primary Focus

  • Contact pattern refinement
  • Load distribution improvement
  • Noise behavior control
  • Functional verification strategy
Gear Equipment
MachineGleason 463
Gear TypesHypoid / Spiral / Zerol
FocusContact Pattern
Send your print and existing contact pattern requirements if available.

Additional Capabilities & Support

Many customers come to us for tight-tolerance finishing after turning, milling, heat-treat, or coating. These support items help ensure the grind process produces predictable assembly results.

Repair & Salvage Grinding

Bring parts back into spec when size, wear surfaces, or runout need recovery.

Coated / Plated Grind-to-Size

Support for post-plating cleanup and controlled grind allowances for coatings.

Prototype to Production

Fast iteration on functional surfaces with repeatable process planning for scale.

Datum Strategy Support

Early alignment between print datums, functional requirements, and inspection approach.

Quality & Inspection

Tight tolerance grinding only matters if it’s verified correctly. We use calibrated measurement tools and documented inspection methods aligned to the characteristics that drive function.

  • Calibrated micrometers, bore gauges, and indicators
  • Surface finish verification using profilometer (down to 8 µin Ra)
  • Traceable standards and documented measurement practices
  • Inspection report available upon request
Talk to an Engineer

RFQ Checklist

Faster quotes and better outcomes start with clean inputs.

  • Print or model with critical features and tolerances
  • Material and condition (including any heat treat)
  • Plating or coating details if applicable
  • Quantity and required lead time
  • Special inspection or documentation requirements

How We Work

A repeatable process reduces surprises. This is how we turn your print into predictable assembly performance.

01

Print Review

Identify functional surfaces, datums, and tolerance stack risks before we grind.

02

Process Plan

Select workholding and grind strategy based on geometry, material condition, and inspection needs.

03

Grinding & Control

Control heat, geometry, and finish while monitoring the characteristics that drive function.

04

Verify & Deliver

Inspection verification, documentation when required, and consistent shipment readiness.

FAQ

Quick answers for engineers and buyers sourcing precision grinding services.

What tolerance can you hold?
Many applications can be supported to ±0.0001 in depending on geometry, datum strategy, material condition, and inspection requirements.
What surface finish can you achieve?
Qualified work can achieve finishes down to 8 µin Ra, verified using profilometer inspection when required.
Do you grind coated or plated parts?
Yes. Include coating type, thickness, and whether size is specified pre- or post-coating so we can plan allowances correctly.
What do you need to quote accurately?
A print or model with critical tolerances, material and heat treat condition, quantity, lead time, and any special documentation or inspection requirements.

Ready for precision you can measure?

Partner with Duval Precision Grinding for consistent accuracy, quick turnaround, and proven reliability.